Process Safety

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  • Incident summaries from around the world. Learning from past incidents is an essential part of improving safety performance.

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Name Downloads Version Last Modified
Name Downloads Version Last Modified
Process Safety
Refining Process Safety Incident Database
370 downloads 1.0.5 22-February-2025
TKF - European Site 30 - Offsites Propane Storage Sphere Rupture
1054 downloads 1.0 31-July-2020
NSU - European Site 2 - Dehexaniser Feed Line Rupture
981 downloads 1.1 08-April-2020
Catastrophic Heat Exchanger Failures - Handout
8983 downloads 1.0.2 28-May-2017
CRU - European Site 1 - Combined Feed Exchanger Channel Head Failure
1981 downloads 1.0.1 27-May-2017
Catalyst Handling - Inert Entry Hazard Mitigation
3036 downloads 1.0 04-November-2016
GPP - Australasian Site 101 - Deethaniser Reboiler Catastrophic Failure
1956 downloads 1.0 04-October-2016
HCU - European Site 4 - Low Pressure Separator Explosion
2267 downloads 1.0 01-July-2016
VDU - N American Site 2 - Vacuum Residue Recirculation Line Rupture
1927 downloads 1.0 01-July-2016
FCC - N American Site 7 - Slurry Piping Pup Piece Rupture
1873 downloads 1.0 28-June-2016
USGP - European Site 4 - Debutaniser Drain Line Failure
1786 downloads 1.0 10-June-2016
FCC - European Site 59 - Flare Knockout Drum Outlet Line Rupture
2583 downloads 1.0 06-June-2016
NSU - N American Site 5 - Blowdown Vent Stack Vapour Cloud Explosion
1997 downloads 1.0.1 01-June-2016
VDU - European Site 54 - Vacuum Distillation Column Collapse
4582 downloads 1.0 27-May-2016
SGP - European Site 42 - Deethaniser Overhead Line Rupture
1722 downloads 1.0 27-May-2016
TKF - European Site 8 - Naphtha Storage Tank Full Surface Fire
2995 downloads 1.0 26-May-2016
CDU - N American Site 39 - Light Gas Oil Sidedraw Line Rupture
1721 downloads 1.0 26-May-2016
NHT - N American Site 9 - Feed-Effluent Exchanger Shell Rupture
1878 downloads 1.0 26-May-2016